I. Process Introduction
This project takes industrial boric acid and non-boric acid sodium salt as raw material to produce finished products of sodium octaborate tetrahydrate through batching, mixing, dissolving, condensation polymerization, powder preparation and packaging.
II. Technical Advancement
This process opened up one brand new raw material formula and powder preparation process route, changed batching mode matching with boric acid and borax and production route using high-speed centrifugal spray drying to realize condensation polymerization and powder preparation, not only reducing reaction temperature, saving production cost, but also effectively increasing product is dissolving performance. B content of the produced product can reach 20-20.5%, and dissolving speed in cold water does not exceed 3min.
III. Market Prospect
Sodium octaborate tetrahydrate is one of the important fine boride, which has been relatively active in the market in recent several years. At present, this product is mainly used as fast-thawing boron fertilizer in agricultural industry. With the development of social economy, construction of national economy will have constantly growing demand for sodium octaborate tetrahydrate. Vigorous development of sodium octaborate tetrahydrate production can meet the demand of agriculture, domestic chemical industry, paint, cultural relic protect, medicine health, special glass, metallurgy, mining, electroplating and other industries. Sodium octaborate tetrahydrate contains B2O3 as high as 67%, and compared with borax pentahydrate, its good storage and transportation performance attracts more attention of people, having broad application prospect in the industrial field. With deepening of application research and constant expansion of application fields, market demand for sodium octaborate tetrahydrate is bound to rapidly increase. Development of sodium octaborate tetrahydrate production will certainly bring about more economic benefits and social benefits.
IV. Technical Sources
Autonomous research and development, and industrialization has been realized in Shandong and other places.
V. Product Quality
Item |
Requirements |
Purity, %, ≥ |
99 |
Elemental boron, % |
20%-20.5% |
Boron oxide, % |
67 |
Sodium oxide, % |
14.5 |
Loss on drying, %, ≤ |
17.5 |
Water insoluble, %, ≤ |
1 |
Fineness |
325 meshes, 80% pass |
PH value |
7-8.5 |
Dissolubility |
Rapidly dissolving in cold water |
VI. Investment Scale
According to annual production of sodium octaborate tetrahydrate 1,000t, equipment investment is 500,000 Yuan.
VII. Environmental Protection
The process does not have three wastes discharge, causing no disadvantageous impact on the environment.
VIII. Economic Benefits
The product production cost is 7,300 Yuan/t, factory price is: big package 12,000-15,000 Yuan/t, small package 38,000 Yuan/t, which has high additional value high and significant economic benefits.
IX. Form of Cooperation
Technical transfer. Taking responsibility for process flow design, supporting equipment of standard equipment, non-standard equipment manufacture design, equipment is plane layout design, equipment installation design, pipe network design, equipment installation guidance, equipment commissioning, production commissioning, training for production engineers, analysis staff and technicians, process operation specifications, raw material and product analysis method, and preparation of intermediate control analysis method; ensuring output, yield and quality to reach the standard; and undertaking turn-key projects.